Tuesday, January 12, 2021

Six points of experience in precision metal parts processing

In the precision  machining of metal parts, hardware processing accounts for a large part. This time I will share with you what are the technological properties of hardware, I hope it will be helpful to everyone!

Casting performance: refers to some process properties of whether a metal or alloy is suitable for casting, including flow properties, ability to fill the mold; shrinkage, the ability to shrink the volume when the investment casting solidifies; segregation refers to the unevenness of chemical composition.

Welding performance: refers to the characteristics of metal materials that can meet the purpose of use by welding two or more metal materials together by heating or heating and pressure welding.



Top gas section performance: refers to the performance that laser cutting materials can bear upsetting without breaking.

Cold bending performance: refers to the performance of metal materials that can withstand bending without breaking at room temperature. The degree of bending is generally expressed by the ratio of the bending angle α (external angle) or the bending center diameter d to the material thickness a. The larger a or the smaller d/a, the better the cold bendability of the material.

Stamping performance: the ability of metal materials to withstand stamping deformation without breaking. Stamping at room temperature is called cold stamping. The inspection method is tested by cupping test.

Forging performance: the ability of metal materials to withstand plastic mold deformation without breaking during forging.

Processing is divided into the following four stages:

1.Face before hole

For parts such as box body, bracket and connecting rod, the plane should be processed first and then the hole should be processed. In this way, the holes can be positioned on the plane to ensure the accuracy of the plane and the position of the hole, and the processing of the holes on the plane is convenient.

2. Process the datum surface first

During the processing of the part, the surface as the positioning reference should be processed first in order to provide a precise reference for the subsequent processing as soon as possible. Called "benchmark first."

3. Finishing

The finishing cnc machining  china of the main surface (such as grinding, honing, fine grinding/rolling processing, etc.) should be carried out at the latter stage of the process route. The surface finish after processing is above Ra0.9um. A slight collision will damage the surface. In Japan , Germany and other countries, after the finishing process, they must be protected with flannel. Never touch the workpiece directly with your hands or other objects, so as to avoid the finishing surface from being damaged due to the transfer and installation between processes.

4, divide the processing stage

Surfaces with high processing quality requirements are divided into processing stages, which can generally be divided into three stages: rough processing, semi-finishing and finishing. The main purpose is to ensure the processing quality; facilitate the rational use of equipment; facilitate the arrangement of the heat treatment process; and facilitate the discovery of blank defects.

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PTJ Hardware cnc machining factory
Sifangyuan Industrial Park, Xinshapu, Huaide Community
Humen town, Dongguan City, Guangdong Province
Phone: +86 0769 82886112
Email: sales@pintejin.com